Factory Details
Our factory consists of two main workshops: the detergent powder workshop and the liquid detergent workshop. The annual production capacity of our detergent powder workshop is 400,000 tons, focusing on the production of regular laundry powder, concentrated powder, and soap powder. The liquid detergent workshop produces 200,000 tons annually, mainly manufacturing laundry liquid, dishwashing liquid, and other liquid cleaning agents.
Detergent Powder Workshop
In the field of synthetic laundry powder, our production lines are designed and constructed according to the specifications of the National Light Industry Design and Research Institute. These lines are equipped with a spray powder steel tower measuring 8.2 meters in diameter and 40 meters in height. The spray drying system includes 24 spray guns and is currently one of the largest production lines nationwide, with a single-line capacity of 600 tons per day.
Regarding measurement, we utilize the renowned weighing modules from the top brand Mettler-Toledo, along with a secondary material feeding measurement mode. This ensures stability and precision, making it one of the most reliable production lines.
For control, we employ a PLC fully automated control system. Through computer-monitored interfaces, we oversee the operation of four major modules: coal-fired heating for the spray powder process, pre-mixing, the spray drying system, and post-mixing. This advanced system places us at the forefront of domestic production lines.
Detergent Powder Packing Line
Our factory is equipped with dual-scale automatic weighing machines, automatic packaging machines, and automatic powder weighing machines. These machines simultaneously cater to a wide range of production needs, including various categories, formulations, specifications, and packaging methods. Integrated with workshop management, our production line offers rapid switching capability, high efficiency, and top-notch quality.
The average weight loss per individual package during packaging is only 1.3 grams, significantly lower than that of our peers by over 50%. Additionally, our process variety conversion time is a mere 15 minutes, and our maximum packaging capacity reaches 1200 tons per day.
Liquid Detergent Formulation Workshop
Our facility comprises 11 formulation systems. These systems enable the production of eleven major product categories, including dishwashing liquid, laundry detergent, fabric softener, heavy-duty degreaser, toilet cleaner, color-safe bleach, regular bleach, hand wash, floor cleaner, glass cleaner, and disinfectant. Our annual formulation capacity reaches 200,000 tons.
Production Process
Raw Water Treatment:Water used for production undergoes treatment through cation exchange, activated carbon, quartz sand, and reverse osmosis membranes. It is further disinfected using ultraviolet light and ozone to achieve water quality standards.
Automatic Formulation: We use an industry-leading weight-based automatic control system for the preparation of ingredients. The formulation process is highly controlled.
Raw Material Storage: Raw materials such as caustic soda, sulfuric acid, AES, and ammonium oxide are stored in large tanks. The production material transportation costs are low, ensuring high supply reliability.
Semi-finished Product Settling: The prepared content is left to settle in dedicated storage tanks for at least 4 hours, ensuring that the product weight during the filling process meets the requirements.
Warehouse Capacity
Finished Goods Warehouse: Includes flat warehouses, drive-in automated warehouses, and fully automated vertical warehouses. These are suitable for various storage methods, with a total finished goods storage capacity of 22,400 tons.
Raw Material Warehouse: The total capacity for raw material storage is 2,200 tons, including 1,100 tons of liquid raw materials, 1,000 tons of solid raw materials, and 100 tons of other packaged raw materials.
Packaging Material Warehouse: We have four dedicated packaging material warehouses, capable of storing up to 8,000 square meters of packaging materials.
Loading and Unloading Capacity
Loading and Unloading Mode:
- Equipped with a professional handling team.
- Fixed stocking and loading areas.
- Strictly follow the standard process of pre-stocking, inventory counting, and loading.
- 24-hour high-definition camera surveillance.
Loading Capacity:
- Professional stocking personnel: 17 people. Loading personnel: 20 people. Daily loading capacity: up to 1,500 tons.
- Professional unloading team: 11 people.
- Raw material unloading: 7 people.
- Packaging material unloading: 4 people. Daily unloading capacity: up to 1,500 tons.